3M™ SR Rotary Cutter and SR Radial Bristle Discs

 

For Seam Sealant Removal

                                                   

Faster, safer, more effective seam sealant removal. The 3M SR Rotary Cutter is a plastic rotary cutting tool with an integral metal mandrel, available in diameters of 10mm and 25mm. The cutter runs at low speed (1,000 RPM) on right angled drills to remove thick seam sealant without damaging the underlying paint, primer, alodine or metal. Use together with the SR Radial Bristle disc to clean up all remaining sealant.

Critical aircraft maintenance and repair tasks depend on effective seam sealant removal. When airline mechanics need to repair wing panels, replace fuel tanks, or work with many other surfaces, they may first need to remove the sealant from the seams. This task is an integral part of every aircraft mechanic's job.

Until now, there were limited choices for removing seam sealant. One was to use chemical solvents, which raise health, safety, and environmental concerns. Most solvents contain volatile organic compounds, which endanger the health of the mechanics who use them, and that of anyone else working nearby. Solvents also take time to work, and can be messy to clean up. The other choice for removing seam sealant was hand scraping, which is slow, expensive, and inconsistent. Scraping by hand is time-consuming, and can lead to repetitive-motion stress injuries. In addition, some scraping tools can damage the surfaces under the seam sealant. Wire brushes, for example, can weaken aircraft aluminium and weaken the integrity of the aircraft.

Now there's a better choice. The 3M SR Rotary Cutter eliminates the need for harsh chemicals, which means there's no need for specialised ventilation, respirators, or cleanup equipment. It also replaces hand scraping, which saves time, effort, and money while providing smoother results in about half the time. Along with the 3M SR Radial Bristle Disc, which is designed to remove thinner layers of sealant, the SR Rotary Cutter speeds and simplifies sealant removal for aircraft maintenance and repair.

Applications:

  • Removal of polysulfide and FIP sealants from faying surfaces on inspection;
  • Removal of sealants from access panels on aircraft fuselage and wings;
  • Removal of polysulfide sealants from airframes between aircraft skins and supporting stringers;
  • Removal of polysulfide sealants from internal fuel tanks;
  • Removal of silicone and RTV sealants from engine cowlings and components.

Product Information:

Diameters Grades RPM Quantities
SR Rotary Cutter
0.4" (10.2mm),
1" (25.4mm)
Not applicable;
no mineral used
Recommended for
use at 1,000 RPM
40 3M SR Rotary
Cutters per case
SR Radial Bristle Discs
2" (50.8mm),
3" (76.2mm)
Not applicable;
no mineral used
Recommended at
10,000 (MOS=12,000)
40 3M SR Radial
Bristle Discs per case
  • Use the SR Rotary Cutter to remove thick (>1/16" or 1.5mm) seam sealant.
  • Use the SR Radial Bristle Disc to remove clean up after SR rotary cutter or to remove thin
    (<1/16" or 1.5mm) seam sealant.

 

Description UPC Discs
/ Box
Discs
/ Case
SR Rotary Cutter: Will Remove Thick Coatings of Sealant
SR Cutter No. 3, 0.4" dia. 00-48011-30096-2 5 40
SR Cutter No. 8, 1" dia. 00-48011-30095-5 5 40
SR Radial Bristle Disc: Removes Thin Layers of Sealant Quickly
SS-ZB SR Radial Bristle Disc 2 x 3/8 40/CS 00-048011-30097-9 10 40
SS-ZB SR Radial Bristle Disc 3 x 3/8 40/CS 00-048011-30098-6 10 40
3M SR Rotary Cutter
3M SR Radial Bristle Disc
Description UPC Comments
Bristle Products Accessories
3M™ Mandrel #990, 1/4" shank
2-3 dia. x 1/8-1/2" Wide x 3/8" CH
15012-3 For 2 & 3" (SR) Radial Bristle Disc
3M™ Mandrel #991,
2-3 dia. x 3/4-1" Wide x 3/8" CH
16847-0 For 2 & 3" (SR) Radial Bristle Disc
3M™ Roloc™ + Holder 15408-4 1"
No. 7 Roloc™ + Button 15060-4 Plastic buttons (red) and mandrels for
2" and 3" (SR) Radial Bristle Discs
Roloc + Button
Combination Pack 1 and 7
14915-8 This is a button and holder combined

Important Notice to Purchaser.

Product Use: User is responsible for determining whether the product is fit for a particular purpose and suitable for user's application.

Warranty and Limited Remedy: THE FOLLOWING WARRANTIES ARE MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY, IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF THE COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE.

3M warrants that these products will be free from defects in materials and manufacture. If a product is proved to be defective, then the exclusive remedy, and 3M's sole obligation shall be, at 3M's option, to replace the quantity of the product which is proved to be defective or to refund the purchase price.

Limitation of liability: 3M shall not be liable for direct, indirect, special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory. The foregoing Warranty and Limited Remedy and Limitation of Liability may be changed only be written agreement signed by authorized officers of 3M.

Safety Information: Always use appropriate protective glasses, face shields and body protection. Do not exceed maximum operation RPM's. Use guards provided with machine. Follow safety operation procedures posted in work areas.